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* Станки для чистого шлифования
* Поверхностно- и кругло-притирочные станки
* Удаление заусенцев и формование торцов труб/секций
* Оборудование для обработки поверхности
* Механическая обработка поверхности
* Обдирочно-обточные станки и оборудование
* Общие, ленточно-шлифовальные станки
* Эродирование
* Дробеструйная очистка
* Оборудование для пескоструйной и дробеструйной очистки
* Оборудование для пескоструйной обработки
* Механическая обработка поверхности
* Широколенточные шлифовальные станки
* Полирование
* Шлифовальные станки
* Дробеструйная очистка
* Очистка переработанной воды
* Сушильное оборудование
* Оборудование для пескоструйной и дробеструйной очистки |
Сотрудники : |
1100+ |
Год основания : |
1933 |
Вид деятельности : |
Manufacturer |
Efficient deburring and deflashing of castings
Efficient deburring and deflashing of castings
Tailormade, automated surface finishing solutions
Tailormade, automated surface finishing solutions
No other industry has higher quality standards for cast parts than the automotive industry. However, shorter product life cycles, a broadening product range and increasing cost pressures require that manufacturing systems be both extremely flexible and cost-effective. This not only applies to the casting process itself but also to the subsequent deburring and surface finishing steps. In recognition of this fact - and especially in an effort to improve its competitiveness - Koenig Precision Co. recently purchased a new shot blast system for castings.
Higher quality and efficiency - with 8 blast wheels Koenig Precision Co. is a specialised job shop for finishing of castings. The business started in 2000 with degating, manual deburring and quality control. Since mid 2006 Koenig has been operating a high production shot blast system. This investment has become necessary for an automotive customer who awarded Koenig their business for deburring and surface finishing of aluminum diecast torque converter and transmission housings. Prior to this significant investment the Koenig management team consisting of Rolf Koenig and Harald Zeiler researched the available blast systems at Rösler and other well known equipment manufacturers in Germany and Europe. Mr. Koenig says, "At Rösler we received extensive technical advice, and they provide us with excellent technical support."
Blast cycle times of 12 seconds The job is not easy: It requires the all-round blast cleaning of a total of 9 different aluminum diecastings weighing from 5,000 to 8,500 grams and a height of up to 400 mm. All parts are "cup-shaped" posing the danger of extensive media carry-out. The infeed cycle time is 12 seconds per part. Rösler developed the optimum blast process for these parts through extensive trials in the Rösler demonstration lab. The result was a RDGE wire mesh belt machine, equipped with 8 high performance Hurricane blast wheels which guarantee an excellent and consistent finish of the complex diecastings. Mr. Zeiler explains that "the special angle at which the blast wheels are mounted ensures that all parts contours and cavities are blasted with the same intensity preventing any "shadowing". The blast results are excellent!"
Dual tracks guarantee high efficiency and quality A special feature of the RDGE 1000-8 is the fact that the wire mesh belt, with a total width of 1000 mm, is divided into two tracks. Currently Koenig is processing 2,500 parts a day. This represents a capacity utilization of less than 50%, offering the company plenty of spare capacity for future growth. To improve its competitiveness the company already replaced manual deburring with deburing robots. Mr. Koenig explains that in a further step "the loading of the shot blast machine will also be automated". Another special feature is the unload system of the shot blast machine: It allows the automatic and consistent removal of all blast media that might be carried out with the "cup-shaped" parts. The reclaimed blast media is automatically returned to the blast machine.
Rosler, мировой лидер в отделки поверхностей
С более чем $ 274 млн продаж в год во время предыдущего финансового года, группа Рослер является ведущим поставщиком отделки поверхностей оборудования и расходных материалов в мире.
Наши продукты были устанавливает новые технические стандарты в подготовке поверхности и отделка поверхности в течение последних 40 лет.
Эти продукты включают в себя:
* Масса отделки и оборудования дробеструйных * Пластиковые и керамические шлифовальные СМИ * Соединений для массового отделочные * Сточных систем очистки воды
Rosler Metal Finishng View our presentation
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| Deburring machine Europe’s largest manufacturer of balancing weights for all types of automobiles produces 20 to 25 tons of these weights per day; in sizes varying from a minimum of 20 by 14 by 10 mm to a maximum of 160 by 18 by 3 mm. Legal requirements forced the company to change from lead as basic material to zinc diecasting. This change required the purchase of a new deburring system. This system needed to guarantee fast and complete removal of burrs without damaging the part and also ensure “batch integrity”, i.e. the machine must be completely unloaded at the end of the blast process for a given parts size. Because of the multitude of different parts, it was critical to ensure that the different parts did not mix. This machine has a high capacity of 7200 parts per hour, and it is a continuous feed system which can easily be integrated into the overall manufacturing process. The RMBD's ease of maintenance is another big advantage. The parts transport system is positioned on special rails and can quickly and easily be removed from the machine housing. This reduces the time requirements for maintenance to an absolute minimum. These two features, namely the continuous, in-line operation, and the time saving and cost-effective maintenance, convinced the customer to choose the RMBD 300. |
| Shot blasting machine Rösler shotblasting systems are characterized by many innovative details.
In order to utilize the available space, a compact machine design of this tumble belt batch machine was chosen which fits into the flow of the production line |
| Shot peening machine Shot peening, also called stress peening, is a special surface treatment technology within the field of shot blasting. The objective of this process is to increase the strength and fatigue life of highly stressed components.
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| Water-jet cleaning machine RÖSLER-Waterjet-Machines blast with clean pure water and attain a pressure up to 60000 psi, 4.000 bar. This water is projected onto the component to be treated, via one or more nozzles fixed on a rotating nozzle holder.
The rotation of the nozzle(s) generates a milling or grinding effect on the parts. This is a "soft" method to treat parts from which tenacious, very hard coatings have to be removed. | |
Shot-Blasting
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